Quality is Going to the Dogs.

Don’t worry, it’s a good thing.

This week, BUCHI Product and Application Specialists mingled with pet food suppliers and manufacturers at the Petfood Forum 2019 in Kansas City, MO. Some key topics on deck for event speakers include nutrition, labeling, product development, safety and manufacturing.

BUCHI Laboratory Solutions can help keep the fur kids happy and healthy.

Did you know BUCHI has its paws in the formulation, quality control and labeling aspects of the pet food industry?

Formulation

Our spray dryer and freeze dryer equipment can be used to develop innovative, nutritious and shelf-stable products for happy, healthy pets. These technologies have been used to optimize stability and bioavailability for pet food ingredients, including: natural products, amino acids, proteins, vitamins and oils.

Quality Control

WATT Global Media conducted a survey and identified raw material ingredient quality as the top concern among surveyed Petfood Forum registrants. BUCHI provides expertise and laboratory and process equipment which helps to address quality standards at various stages along the pet food value chain, from raw material intake, to in-process quality control, to finished product testing to validate label claims.

The multi-axis plot shown below is a type of decision tree to determine which is the most appropriate method to select for protein determination, comparing Kjeldahl (red line), Dumas (yellow dashed line) and NIR (blue dashed line). For example, if your current need is for a high-speed analysis with a small environmental footprint, suitable for moderate sample type variation, then NIR is a good choice. If labeling compliance is of chief concern, with potential to adapt methods to broad variation in sample types, then Kjeldahl is a better selection.

Raw material inspection is an important component of a quality control program. Understanding the actual quality and parameters of incoming materials can help avoid process or nutritional deviations that occur because of out-of-spec ingredients. There is also an economical component: formulate closer to target and minimize issues like “protein give-away,” or avoid product recalls due to mislabeled or contaminated ingredients.

Near-infrared spectroscopy is one tool in the analytical toolbox that has been useful for establishing quality in raw ingredients, from grains to raw meats. The speed of analysis is well-suited for a quick quality check against Certificates of Analysis upon receipt of supplied goods.

Typical parameters measured by NIR in meat products include: protein, fat and moisture. For meat applications, color, pH, salt, starch and collagen content may also be implemented. These and other calibrations may be further refined with the addition of samples representative of the ingredient suppliers used within any production scheme.

Click to view a webinar highlighting ways to manage pet food production & quality using NIR

Properties of raw meat ingredients can be monitored at the time of their production, with installation points over a conveyor belt, directly in product pipes or processing equipment including deboners, grinders or mixers. An example of online measurements of protein, moisture and fat content of minced meat at a mixer has been described in a BUCHI short note . These same calibrations can be applied in-line or off-line for the pet food manufacturer who sources meat from a supplier. Large premium meat producers such as Mircana have successfully implemented this equipment to make real-time corrections to processing deviations at the mixer.

Watch this short clip to see how single or multipoint inline NIR sensors can help you control your production process

Labeling

Kjeldahl is the most established reference method for protein determination in feed, and commonly serves as a reference for NIR. You can find applications for protein and fat determination by Kjeldahl and Soxhlet extraction using our BUCHI Application Finder. Some of the content you’ll find includes:

The BUCHI Booth at Petfood Forum is getting packed up later today. If you missed us, Contact Us to schedule a chat with an Application Specialist, or even a virtual demo!

Evolution of BUCHI NIR

February 12 was Darwin Day. Darwin, of course, was known for his theories of evolution. While his theories continue to be hotly debated 137 years after his passing, none could argue that products and companies must evolve in some capacity to keep pace with, and meet the demands of customers-at-large.

Charles-Darwin-1880-631

Borrowing the words of Spanish soccer player Gerard Pique, “Evolution is all about looking forward.” The BUCHI NIR portfolio shows evidence of evolution in that sense. 

The BUCHI NIR “big bang” occurred in 1999 with the acquisition of Buhler NIR, with incremental steps leading up to the dramatic upgrade to the NIRFlex series, and so far culminating with the N-500 FT-NIR product.

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The NIRFlex bench-top instrumentation was designed to meet consumer demands in both R&D and routine testing labs for true flexibility and high performance. Hot-swap modules accommodate nearly any sample type (i.e. solid, liquid, semi-solid or slurry), while the Fourier-transform (FT) technology provides exceptional precision. A novel single-beam FT design further propels instrument performance, stability and robustness, while hardware and software components continue to meet even the demands of the  pharmaceutical regulatory agencies.

NIRMaster_NIRMaster_ProNext, the NIRMaster was added to the portfolio specifically to serve the demands of the food and feed industries, bringing with it IP-54 and IP-65 ingress protection and features designed to ensure food safety. This revolutionary design was the first to marry the accuracy of FT-NIR with a robust and hygienic standalone at-line design suited for the production floor.

NIR-Online

In 2005, the BUCHI portfolio expanded with the acquisition of German on-line sensor manufacturer NIR-Online, just a modest train ride away from company headquarters in Flawil, Switzerland. With this acquisition, BUCHI was finally able to offer a true in- and on-line NIR solution for process control. Since its introduction, the NIR-Online product has further evolved, expanding capabilities to include multiplexing, and continuing to meet requirements for workplace safety, including explosion-proof options for hazardous environments.

In late 2018, the BUCHI NIR portfolio saw its next evolution: the ProxiMate. This at-line workhorse took the speed and agility of the NIR-Online solution at-line, creating an affordable option for the typical food and feed industry customer without compromise in quality or performance.

ProxiMate_masterProxiMate offers 3 main benefits for food and feed industry users: applicative fit, extreme robustness and simple operation.

  • BUCHI application chemists have developed many ready-to-use pre-calibrations typically required by the food and feed industries, enabling accurate results with minimal effort and by users of any ability level

Of course, the idea of the “survival of the fittest” comes to mind on Darwin Day. It seems that the more recent of our evolutionary steps in the NIR product portfolio has been hyper-focused on robustness–survival in the dirtiest, harshest, or most hazardous environments. Learn more about ProxiMate and join us on this Extreme Journey along the NIR evolutionary path!